The Theta Manual Vertical Tufting Machine

Meeting the Evolving Needs of Brush Production

Theta Manual Vertical Tufting Machine is a revolutionary technical brush making machine solution designed to address the evolving needs of the brush industry.

Precision in Manual Operation

While automation has its place in modern manufacturing, there are instances where manual operation reigns supreme, especially when it comes to intricate tasks like industrial brush production. Whether the quantities of Brush required are low or you just need to refill one large brush, the Theta Manual Machine empowers operators with the precision and control necessary to create brushes of unparalleled quality. By manually positioning pre-drilled blocks and utilizing a mechanical pointer for alignment, operators can ensure every tuft-hole is filled with precision, resulting in brushes that meet the highest standards.

Utilization of Manual Brush Making Machines

For intricate precision brushes that require high accuracy and control.
When operators need to ensure every tuft-hole is filled with precision.
To create brushes of unparalleled quality that meet the highest standards.
When customization and flexibility in brush production are key requirements.
For tasks where manual intervention allows for adjustments based on specific requirements or variations in materials.

Versatility to Adapt to Various Brush Models

Theta Manual Machine stands out for its ability to accommodate a wide range of brush models. Whether it’s disc brushes, cylindrical brushes, or flat brushes, this machine delivers exceptional results across the board. With a simple plate for flat brushes and complementary equipment for cylindrical and disc brushes, manufacturers have the flexibility to produce diverse brush types without the need for multiple machines, streamlining production processes and reducing costs.

Efficiency Without Compromise

With a stroke length of 85mm and a speed of 50 tufts per minute, this machine ensures optimal productivity without sacrificing quality. Its ability to handle fibers ranging from 40mm to 320mm (unfolded) in length further enhances efficiency, allowing manufacturers to cater to a wide range of brush specifications with ease. Additionally, with minimal power and air consumption, the Theta Manual Machine is not only efficient but also environmentally friendly, aligning with sustainable manufacturing practices.

Empowering Operators for Success

By putting control directly into the hands of the operator and offering intuitive operation, this machine enhances workflow efficiency and minimizes downtime. Its user-friendly interface and ergonomic design make it accessible to operators of all skill levels, ensuring smooth operation and consistent results. Whether you are filling new brushes or refilling an old brush, the quick changeover allows you to be flexible to meet the ever growing demands of this industry.

Technical Specifications

Behind its sleek design lies a powerhouse of technical specifications that enable seamless operation and exceptional results:

Filling Tools: 1
Drills: None (This is only a filling machine)
Stroke (mm): minimum 85
Speed (tufts/minute): 50
Max Fiber Length (mm): 320 (unfolded)
Min Fiber Length (mm): 40
Max Filling Tool (mm): 7.5
Min Filling Tool (mm): 2.5
Power Consumption (kW): 0.2
Air Consumption (nL/min): 350
Weight (kg): 150
Dimensions (mm): L – 1230, W – 850

Embracing Innovation in Brush Production

The Theta Manual Vertical Tufting Machine marks a remarkable leap forward in brush production technology, offering a blend of precision, versatility, and efficiency that caters to the industry’s evolving demands. As brush manufacturers navigate dynamic market landscapes, this innovative machine not only establishes new benchmarks for quality and performance but also stands as a reliable ally in their pursuit of success.