Automatic Brush Making Machine
Fully automated brush production with 5-axis CNC precision. Borghi India’s automatic brush making machines deliver up to 450 RPM tufting speed, producing household, industrial, and technical brushes with consistent quality and minimal operator intervention. Engineered with over 75 years of Italian-Indian manufacturing expertise.
Why Choose Automatic Brush Making Machines?
Automatic brush making machines eliminate manual inconsistencies in drilling, filling, and trimming processes. By automating the entire brush production cycle, manufacturers achieve higher output with fewer operators, reduced raw material waste, and uniform brush quality across every batch.
Borghi India’s automatic machines are designed for the Indian market, offering solutions for entrepreneurs starting with limited budgets as well as established manufacturers scaling production. Every machine is backed by Borghi’s turnkey solution approach – from tools and raw materials to spare parts and technical assistance.
Key Advantages :
High-Speed Production:
Up to 450 RPM tufting with continuous operation technology for maximum throughput
5-Axis CNC Precision:
Accurate drilling, filling, and tuft placement for consistent brush quality across all batches
Quick Changeover:
Multiple setups with minimal downtime when switching between brush types and sizes
Single Operator Design:
Automatic cycle operation reduces labor costs significantly
Turnkey Support:
Complete solution including tools, raw materials, spare parts, and on-site technical assistance from Borghi India
Our Automatic Brush Making Machine Range
STAR DELTA - Flagship Automatic Tufting Machine
The Star Delta is Borghi India’s flagship vertical tufting machine featuring 2 filling tools and 3 drills. With 6 clamping stations and continuous operation, the Star Delta produces up to 7,000 double hockey brushes in 24 hours. It handles flat brushes with radial or upright filling, toilet brushes, and double hockey brushes in a single machine.
- 5-axis movement with 1000 tufts/minute speed
- Staple-set and anchor-set tufting with mobile jaws
- Fiber length range: 40mm to 300mm
- Power consumption: 5 kW | Weight: 3200 kg
STAR GAMMA - Quick Changeover Specialist
The Star Gamma is ideal for small productions with frequent model changes. Its fast changeover speed makes it the go-to machine for manufacturers producing diverse brush types in smaller batches. It produces flat brushes (radial/upright filling), toilet brushes, and double hockey brushes.
Why choose Borghi India?
Borghi India’s automatic brush making machines manufacture a comprehensive range of brushes for household, industrial, and commercial applications:
Household Brushes:
Toilet brushes, kitchen brushes, dish washing brushes (Swedish type), carpet brushes, cobweb brushes, shoe brushes
Brooms:
Long brooms, tall brooms, hardy brooms, push brooms, floor brooms
Double Hockey Brushes:
India's most popular toilet cleaning brush design - produced at up to 7000 pieces/day on Star Delta
Industrial/Technical Brushes:
Disc brushes, roller brushes, cylindrical brushes, car wash brushes, scrubbing brushes
Material Compatibility:
PP, PET, Nylon, Abrasive filaments, and natural fibers (Palmyra, Cocoa, Tampico)
Complete Brush Production Line
Borghi India is the only manufacturer in India offering a complete turnkey solution for brush manufacturers. Your automatic production line includes:
01
Drilling & Filling
Star Delta machine or STAR Gamma drills holes and fills bristles automatically
02
Trimming
Brush trimming machines (Roto Trim, Roto 6, Roto B) shape bristles to uniform height
03
Flagging
Roto Flag splits bristle tips for enhanced dust collection
04
Beating
Roto Beat spreads flagged filaments for final finish
05
Hank Cutting
Roto Hank cuts filament hanks to required length
Frequently Asked Questions
What is an automatic brush making machine?
An automatic brush making machine is a CNC-controlled device that automatically drills holes in brush blocks or handles and fills them with bristles (tufting). Unlike manual or semi-automatic machines, a fully automatic machine completes the drilling and filling cycle with minimal operator intervention, producing brushes of consistent quality at high speed.
How many brushes can an automatic machine produce per day?
Production capacity depends on the brush type and machine model. The Borghi Star Delta, for example, produces up to 7,000 double hockey brushes in 24 hours. For flat brushes and brooms, output varies based on size and tuft density, but speeds reach up to 1,000 tufts per minute.
What types of brushes can I manufacture with Borghi machines?
Borghi automatic machines produce household brushes (toilet, kitchen, dish washing), brooms (long, tall, hardy, push), double hockey brushes, and industrial brushes (disc, roller, cylinder, car wash). The machines also handle specialty items like hairbrushes and tank brushes.
What is the investment required to start a brush making business?
Borghi India’s machines are designed for Indian entrepreneurs at various budget levels. The machine serves as an affordable entry point for startups, while the Star Delta is suited for high-volume manufacturers. Contact Borghi India for a customized quotation based on your production requirements.
Does Borghi India provide after-sales support?
Yes. Borghi India offers complete after-sales service including on-site technical assistance, spare parts supply, raw material sourcing, and training for machine operators. With a manufacturing facility near Mumbai and over 100 installations across India, Nepal, and Bangladesh, support is readily accessible.
Ready to Automate Your Brush Production?
Whether you are starting a new brush manufacturing business or upgrading existing production, Borghi India provides the right automatic brush making machine for your needs. With 75+ years of combined Italian-Indian expertise and 100+ installations across India, we deliver machines that perform.
